Product Parameters

Restore Nozzle Performance Before It Affects Production

In high-speed SMT production, a nozzle can appear normal while contamination is already building inside its micro-bore or around the reflective tip. Solder paste residue, flux vapor deposits, fine dust and adhesive particles reduce vacuum stability. The result is familiar to line engineers: inconsistent component pickup, unexpected component drops, mounting offsets, vision-recognition instability and repeated feeder or head checks that do not solve the real issue.

This SMT Nozzle Cleaning Machine is designed for routine, controlled nozzle maintenance. It combines high-pressure pulsed water spray with high-pressure air drying to clean internal passages and exterior surfaces in one enclosed process. By using DI or pure water instead of chemical cleaning agents, the system supports a cleaner maintenance workflow while helping factories avoid chemical residue concerns.

Cleaning That Reaches the Areas Manual Methods Miss

Manual wiping may remove visible contamination, but it cannot reliably clean the small internal channels that affect vacuum pickup. The pulsed hydrodynamic spray is directed to provide 360° cleaning coverage without blind angles. It is intended to remove accumulated flux, paste residue and dust from the nozzle bore while protecting ceramic and metal reflective tips from unnecessary contact damage.

For manufacturers using Fuji, Yamaha, Panasonic, ASM SIPLACE, JUKI or Hanwha equipment, one cleaner can support different nozzle families through dedicated interchangeable jigs or trays. A Fuji Nozzle Cleaner tray can be configured for NXT or AIMEX nozzle formats, while corresponding fixtures can be supplied for Yamaha, Panasonic and ASM applications. Please provide nozzle photos, part numbers or dimensions when requesting a custom tray.

Key Production Benefits

• Helps restore stable vacuum pickup by removing deposits from internal nozzle passages.
• Supports lower component drop risk and improved placement consistency when nozzle contamination is a contributing factor.
• Provides batch processing for 24, 30 or 32 nozzles, reducing manual cleaning time.
• Uses DI or pure water, eliminating the need for chemical cleaning fluid in the standard process.
• Protects sensitive nozzle tips through non-contact spray cleaning rather than abrasive manual handling.
• Allows repeatable cleaning and drying settings through PLC-controlled touch-screen operation.
• Keeps the cleaning process contained with a full-enclosed anti-leak chamber.

Touch-Screen Operation for Daily Maintenance Teams

The machine is built for practical use beside an SMT line or in a maintenance area. Operators can select the required program from the color touch screen, place nozzles in the matched tray, start the cycle and remove dry nozzles after completion. PLC intelligent control enables cleaning and drying periods to be adjusted according to nozzle condition and factory maintenance standards. Typical cleaning cycles are 10–15 seconds, supporting fast turnover for preventive maintenance routines.

Step-by-Step Cleaning Process

1. Sort nozzles by compatible machine brand, type and tray position.
2. Load the nozzles into the dedicated custom jig to maintain correct orientation.
3. Check DI/pure water level and confirm that air supply pressure is within the required operating range.
4. Select the cleaning recipe on the touch screen and adjust the cycle time if required.
5. Start the automatic cleaning cycle. Pulsed fluid spray cleans the nozzle surfaces and micro-bore.
6. The system completes automatic high-pressure air drying before the cycle ends.
7. Inspect nozzles according to your internal quality procedure, then return them to controlled storage or production.

Designed Around Safe, Repeatable Use

This automatic nozzle cleaner includes emergency-stop protection, water-level detection and air-pressure monitoring to support controlled daily operation. The enclosed chamber helps contain water during the cleaning process. These features are important in production environments where maintenance personnel need a simple procedure, but engineering teams still require process consistency and basic operating safeguards.

The unit is suitable for electronics manufacturers, EMS providers, automotive electronics plants, LED assemblers, consumer-device factories and maintenance departments operating multiple SMT lines. It is particularly useful where placement accuracy, fine-pitch components or frequent changeovers make nozzle condition an important part of process control.

Support for Major SMT Platforms

Whether you require a Yamaha Nozzle Cleaner solution for YSM, YS or YG equipment, a Panasonic Nozzle Washer for NPM or CM lines, or an ASM Nozzle Cleaner configuration for SIPLACE machines, tray compatibility is the key selection point. Our technical team can evaluate your nozzle samples and recommend a suitable tray layout. This approach helps ensure the nozzle is held correctly during the cleaning cycle and allows your maintenance team to work with a repeatable loading method.

Unlike a general-purpose wash process, this Ultrasonic Spray Nozzle Cleaner alternative uses high-pressure pulsed hydrodynamic spray and air drying. It is intended for factories seeking a chemical-free water-based cleaning method with quick cycle control and dedicated nozzle fixtures.

Supply Capability, Warranty and Technical Experience

China Extension Company has specialized in SMT machines and spare parts since 2009, with 17 years of industry experience. We have supplied more than 200 SMT lines to customers across Europe, South America and Asia, supporting electronics factories with equipment sourcing, spare-parts supply and production-line setup requirements.

Our ready-to-ship inventory includes more than 2,100 types of original new parts for FUJI, Panasonic, ASM, Yamaha, JUKI and Hanwha/Samsung. This stock capability helps customers respond faster when essential feeders, nozzles, placing heads, controllers, servo units, cables, filters, belts and other production-critical parts are required. A 1-year warranty is available for this machine. For projects requiring CE documentation or specific import compliance records, please confirm the required destination standard with our team before ordering.

Request a Tray Recommendation and Delivery Quote

Send us your nozzle brand, machine model, nozzle part numbers, required batch capacity and destination country. We can advise on customized nozzle jigs, provide real-time testing videos where available, and prepare a fast worldwide delivery quotation. Contact us to select the right SMT Nozzle Washer configuration for your preventive maintenance program.