Product Parameters

Reliable Micro-Component Pickup for ASM SIPLACE Production Lines

In high-speed SMT assembly, nozzle condition directly affects pickup yield, placement consistency, vision alignment, and unplanned machine stops. These original new 2000-series vacuum nozzles are intended for electronics manufacturers operating ASM SIPLACE platforms where small passive components and miniature LEDs must be handled repeatedly at production speed. The Type 2032 and Type 2021 configurations cover common chip-package requirements from 1608 (0603 inch) down to ultra-miniature 0402 (01005 inch) components.

The ASM 2032 Nozzle, referenced as 03059743, is suited to routine placement of 0603 (0201 inch), 1005 (0402 inch), 1608 (0603 inch), and other small discrete components. The ASM 2021 Nozzle, referenced as 03059698, is designed for finer work involving 0402 (01005 inch) chips, 0603 (0201 inch) parts, miniature LEDs, and diodes. Selecting the correct nozzle type helps the placement head maintain controlled vacuum pickup without excessive contact area or unstable component release.

Core Advantages for High-Speed Placement

• Wear-resistant pickup tip: The high-density black ceramic and tungsten steel alloy construction is selected for demanding repetitive pickup cycles. It helps maintain a dependable contact surface where abrasive board dust and frequent component handling can accelerate wear on lower-grade alternatives.
• Precision for micro chips: The nozzle profiles support controlled pickup of 01005, 0201, and 0402 chip sizes, helping production teams manage the narrow handling tolerances associated with modern compact PCB assemblies.
• Zero-leakage-focused sealing: A durable rubber O-ring and controlled internal bore design support airtight vacuum performance. Stable airflow is important for reducing pickup faults, component dropping, and inconsistent release during rapid head movement.
• Smooth airflow path: The internal channel is designed to reduce obstruction risk. Together with the integrated precision filter mesh, it helps keep the vacuum path clear when processing large quantities of resistors, capacitors, LEDs, or diodes.
• Vision-recognition stability: The anti-reflective optical background is built for dependable camera contrast. Each unit is inspected to support stable vision recognition and correct orientation verification on compatible SIPLACE systems.
• ESD-conscious construction: Excellent anti-static properties make these SMT vacuum nozzles suitable for production environments handling electrostatic-sensitive electronic parts.
• ANC-ready identification: The precision alignment notch supports smooth positioning during automatic nozzle changer magazine exchanges, reducing the risk of incorrect seating or interrupted changeover sequences.

Compatibility Guidance for SIPLACE SpeedStar Systems

These parts are compatible with SIPLACE SpeedStar 20-nozzle head configurations, including CP20, CP20P, and CP20P2, as well as MultiStar (CPP) and TwinHead applications. They are commonly sourced for SIPLACE X4, X4i, X3, X2, SX1, SX2, TX1, TX2, D-series, S-series, HF, F5, and CF high-speed placement machines. For mixed production lines, verify the installed head type, current nozzle reference, component body size, and feeder setup before ordering.

For buyers maintaining multiple machine generations, keeping both Type 2032 and Type 2021 stock available can simplify line support. The 2032 option is practical for frequently used small passives, while the 2021 option addresses extremely compact chips and small optical or diode devices. This approach helps maintenance teams react quickly when a nozzle fails a vacuum check, suffers tip damage, or no longer meets camera recognition requirements.

Strict Calibration and Dimensional Testing Protocol

Every supplied nozzle is subject to a structured inspection process before shipment. Rather than relying on visual appearance alone, quality checks focus on the features that influence real placement performance: tip geometry, internal airflow, sealing integrity, and optical response. Inspection results can be supplied as a full report for quality control records, incoming inspection, or maintenance documentation.

1. Microscopic concentricity inspection: Precision optical projectors are used to inspect bore alignment and concentricity. Accurate nozzle geometry supports centered pickup and reduces the possibility of positional deviation on fine-pitch assemblies.
2. Optical reflectivity verification: The vision-facing surface is checked for the intended anti-reflective characteristics, helping maintain consistent contrast for camera-based component identification.
3. Vacuum holding and flow testing: Each unit is checked on a vacuum flow test jig to verify filter permeability, internal airflow, O-ring sealing, and airtightness.
4. Filter and surface review: The integrated mesh and pickup area are reviewed for cleanliness and physical integrity before final packing.

Original New Supply, Protected for International Delivery

China Extension Company has specialized in SMT machines and spare parts since 2009. With 17 years of industry experience, we have supported more than 200 SMT line projects across Europe, South America, and Asia. Our inventory includes over 2,100 types of original new parts for ASM, FUJI, Panasonic, Yamaha, JUKI, and Hanwha systems, allowing buyers to source maintenance-critical items without waiting for extended procurement cycles.

For this ASM SMT spare parts range, each nozzle is packed in an anti-static ESD blister pack and secured in an individual shockproof protective case. Ready-stock orders can be arranged for worldwide express dispatch within 24 hours via DHL, FedEx, or UPS, subject to stock confirmation and destination shipping requirements. This packaging process is intended to protect the ceramic tip, optical surface, and sealing components from handling damage during transit.

Request Pricing and Availability

Contact our SMT spare parts team for volume-pack pricing, current nozzle changer stock, inspection-report requirements, and availability of the complete ASM 900 and 2000 series nozzle catalog. Provide your SIPLACE machine model, placement head type, required part number, and estimated quantity so we can recommend the appropriate supply option for your production line.