Product Parameters

High-Speed Placement Support for Fine-Pitch SMT Production

The FUJI H24S / H24S V12 rotary head is built for electronics manufacturers that need dependable high-volume chip placement without compromising process control. Its 24-station turret architecture supports rapid component pickup and placement in demanding SMT lines using FUJI NXT II, NXT III, NXT IIIc, and AIMEX III platforms. It is a practical replacement option when an existing head shows vacuum instability, declining placement repeatability, abnormal Z-axis response, or repeated component loss during fast operation.

This FUJI H24S Head is intended for production environments handling high-density consumer electronics, LED assemblies, communication boards, industrial control products, and compact automotive electronic modules. The head supports micro-component processes from ultra-miniature 0201 and 03015 packages through 0402, 0603, 1005 passive devices and small ICs up to 5.0 × 5.0 mm. Actual output depends on board design, feeder arrangement, vision conditions, component type, program optimization, and machine configuration.

Core Advantages and Performance Highlights

• 24-nozzle rotary throughput: The turret design enables fast, continuous handling for flagship high-speed SMT production requirements.
• Micro-chip placement capability: Designed for stable handling of 0201, 03015, 0402 and other miniature passive components when matched with the correct nozzle and machine settings.
• On-the-fly alignment: Optical vision alignment works during placement movement to support efficient board processing.
• Independent motion control: High-response Z-axis and θ-axis servo control supports controlled pickup, rotation, and placement movement.
• Vacuum monitoring: Real-time micro-vacuum sensing helps identify pickup abnormalities and reduce the risk of component tossing.
• Modular fast swap: The latch-based design supports rapid head replacement, helping maintenance teams shorten recovery time during urgent line service.
• Verified condition options: Refurbished units are Grade A+ original heads that undergo full-function calibration and 100% CPK testing before shipment.

Why Head Condition Matters on NXT and AIMEX Lines

A placement head is a precision assembly rather than a simple consumable. Vacuum performance, nozzle seating, axis response, rotational accuracy, and mechanical repeatability directly influence yield and machine availability. A head that appears functional at low speed may still cause intermittent missing parts, offset placement, nozzle errors, or reduced efficiency once the line is running at production takt time. For this reason, every supplied FUJI Placement Head is checked on dedicated Fuji head test equipment instead of being released solely on visual condition.

Buyers may select 100% original brand-new stock where available, or choose a fully refurbished original used unit for cost-sensitive maintenance planning. Refurbished does not mean unverified. Each Grade A+ head is restored, inspected, calibrated, and tested for functional performance. This gives purchasing teams a traceable option for replacing a failed unit, preparing critical spares, or supporting multi-line factory maintenance without relying on uncertain surplus parts.

Strict Calibration and Vacuum Testing Protocol

Before dispatch, the Fuji H24S V12 unit follows a controlled inspection process designed around the operating points most relevant to SMT production. Testing confirms that the head can be evaluated before it enters your maintenance inventory or machine module. Available inspection materials can be reviewed with the sales team before shipment.

1. Vacuum holding and leak-rate test: Each nozzle circuit is checked for vacuum response and holding performance to identify leakage-related pickup risk.
2. Z-axis and θ-axis movement test: Motion functions are evaluated for positioning repeatability and consistent response.
3. CPK precision calibration: Calibration results are documented through a CPK test process for refurbished Grade A+ units.
4. Full-function inspection: The rotary mechanism, relevant sensor functions, and operational behavior are checked on a dedicated Fuji head test rig.
5. Pre-shipment evidence: CPK calibration reports and running videos are available before delivery upon request.

Designed for Efficient Maintenance Planning

For factory engineers, keeping a tested Fuji Working Head on hand can be more efficient than waiting for a line-down repair. The quick-swap head structure allows qualified technicians to replace the head promptly and then continue troubleshooting the removed unit offline. This approach can reduce disruption to scheduled production, particularly where a single NXT III module is responsible for a large share of micro-chip placement volume.

To help confirm suitability, provide your machine model, module type, existing head version, component package range, and any fault symptoms observed. Our team can check current stock and help verify whether the H24S / H24S V12 configuration is appropriate for your application. Correct matching remains important because nozzle selection, machine setup, feeder performance, and maintenance condition all affect final placement results.

Fast Dispatch and SMT Supply Capability

China Extension Company has specialized in SMT machines and spare parts since 2009, with 17 years of service experience supporting electronics manufacturing customers. We have supplied more than 200 SMT lines across Europe, South America, and Asia and have supported thousands of factories with production-line setup, replacement parts, and maintenance sourcing.

Our ready-to-ship inventory includes more than 2,100 types of original new spare parts for FUJI, Panasonic, ASM, Yamaha, JUKI, and Hanwha. Beyond SMT Placement Head supply, our sourcing range covers feeders, nozzles, controllers, CPU boxes, servo drives, power supplies, cables, filters, belts, ball screws, feeder trolleys, and related machine accessories. For urgent confirmed orders, worldwide express dispatch can normally be arranged within 24–48 hours through DHL, FedEx, or UPS, subject to stock confirmation and destination service availability.

Every head is packed in a dedicated aluminum flight case rather than ordinary carton-only packaging. The custom high-density EVA foam supports the head body during transit and helps protect precision mechanical sections from shock. This packing method is particularly important for international deliveries, where handling conditions can vary across multiple transport stages.

Request Stock and Test Documentation

Contact us for real-time availability, condition selection, quotation, lead time, CPK calibration reports, and pre-shipment running videos. Send your FUJI machine model and required head version so we can provide an accurate offer for a tested, calibrated 24-nozzle solution for your SMT line.