Product Parameters

Detailed Product Description

For high-output SMT production, nozzle condition directly affects placement accuracy, pickup stability, changeover efficiency and overall line yield. These original J-series vacuum nozzles are designed for Fuji NXT and AIMEX platforms operating with high-speed rotary placement heads. The J01, J06 and J16 versions provide a practical replacement solution for manufacturers processing micro passive devices, compact discrete parts and small IC packages where a worn or poorly identified nozzle can quickly create pickup alarms, vision errors or placement variation.

Core Advantages for Fine-Pitch SMT Assembly

• Micro-component pickup control: Fuji J01 Nozzle and Fuji J06 Nozzle options are intended for ultra-small 0402, 0603 and 1005 metric chip resistors and capacitors, including demanding 01005-inch and 0201-inch assembly applications.
• Broader small-device coverage: The Fuji J16 Nozzle supports 1608 and 2012 metric chips, as well as compact SOT and SOD diodes, transistors and miniature SMT ICs.
• Wear-resistant nozzle construction: The ceramic or tungsten steel body is selected for repeated production use, helping maintain the contact geometry required for consistent vacuum pickup.
• 2D auto-recognition support: Each nozzle includes a laser-engraved 2D DataMatrix barcode and a high-contrast reflective area for reliable machine identification and dynamic vision alignment.
• Zero vacuum leakage design: A high-flow suction bore supports strong component holding force, reducing the risk of dropped, tossed or shifted components during rapid head movement.
• ANC-ready positioning: Precision alignment pins support smooth exchanges at the auto nozzle changer station and help reduce interruptions during programmed nozzle changes.
• ESD-conscious handling: The nozzle design provides suitable anti-static characteristics for routine electronics manufacturing environments.

Select the Correct J-Series Nozzle for Your Package Mix

Nozzle selection should be based on the actual component body size, pickup surface, tape presentation and placement program rather than package code alone. J01 and J06 are commonly selected where dense boards contain high volumes of miniature passives. Their controlled tip geometry and vacuum path are important when handling very low-mass components that can be disturbed by excess airflow or inaccurate centering. For boards with 0603-inch and 0805-inch components, small discretes and compact semiconductor packages, J16 provides a suitable option within the Fuji NXT J Nozzle family.

Compatible with H12, H12S, H12HS, V12, H08, H08M, H08MQ, H04 and H04S heads, these parts are suitable for facilities operating legacy and current Fuji modular lines. They can be used across Fuji NXT II Nozzle and Fuji NXT III Nozzle applications, including NXT IIIc modules, as well as compatible AIMEX production systems. Confirming the nozzle code against the machine program, component specification and installed head configuration before ordering remains the best practice for avoiding setup delays.

Original Identification and Reliable Machine Integration

On automated placement lines, a nozzle is more than a vacuum tip. The machine must read its identification code correctly, recognize its installed position and coordinate it with vision data. The laser-marked DataMatrix code on this Fuji SMT Nozzle Jig supports automatic recognition, while the optical reflective background assists the system during alignment routines. Clear code readability is especially valuable in mixed-model production, where frequent nozzle swaps and a large library of feeder setups can increase the chance of operational mistakes.

The precision positioning interface is made for repeatable installation in rotary heads and automatic nozzle changer stations. A stable fit helps maintain the intended relationship between nozzle centerline, pickup point and placement coordinates. This contributes to a controlled process when placing tiny resistors, capacitors and semiconductor devices on compact, high-density PCBs.

Strict Calibration and Dimensional Testing Protocol

Every supplied nozzle is strictly inspected before shipment. Inspection focuses on the areas that affect actual placement performance rather than appearance alone. Precision optical projector checks are used to verify bore concentricity and key dimensional alignment. This process helps identify defects that may lead to off-center pickup, unstable component seating or unnecessary correction by the placement system.

1. Microscopic concentricity inspection: The suction bore and nozzle geometry are examined for centering and visible dimensional consistency.
2. 2D code scan test: The DataMatrix marking is checked for machine-readable contrast and identification reliability.
3. Vacuum holding pressure test: Vacuum flow test jigs verify holding pressure, airflow continuity and airtightness.
4. Final packing verification: Approved parts are placed in ESD blister packaging and individual protective cases to help prevent damage during transport and storage.

A full inspection report can be provided for quality-control records and incoming inspection planning. This is useful for contract manufacturers, automotive electronics suppliers, EMS plants and other buyers that require traceable replacement-part verification before releasing materials to production.

Applications and Buyer Benefits

These SMT Vacuum Nozzle replacements are suited to electronics factories assembling consumer devices, communication products, industrial control boards, LED modules, power electronics and other high-density PCB products. Maintenance teams can keep critical nozzle types in reserve to respond quickly when a tip is damaged, a barcode becomes difficult to read or vacuum performance drops. Maintaining correct spare nozzles on site is a straightforward way to reduce avoidable downtime and protect first-pass placement quality.

For procurement teams, original new Fuji SMT Spare Parts offer a dependable option when matching established machine configurations. Buyers managing several NXT or AIMEX lines can consolidate common J-series requirements while retaining model-specific stock for micro-chip and small-package jobs. Grade A+ tested parts are also available when a tested alternative is required for planned maintenance or urgent line recovery.

Fast Dispatch and SMT Supply Capability

China Extension Company has specialized in SMT machines and spare parts for 17 years. Since 2009, we have supported more than 200 SMT line projects across Europe, South America and Asia, helping electronics manufacturers build and maintain production capacity. Our technical sourcing experience covers FUJI, Panasonic, ASM, Yamaha, JUKI and Hanwha equipment, enabling practical support for multi-brand factories.

Our ready-to-ship inventory includes more than 2,100 types of original new spare parts, including feeders, nozzles, placement heads, controllers, CPU boxes, servo drives, power supplies, cables, filters, belts and feeder storage equipment. Available stock can be prepared for worldwide express dispatch within 24 hours via DHL, FedEx or UPS, with ESD and shockproof packing arranged to protect sensitive precision parts in transit.

Request Pricing and Availability

Contact us with your machine model, head type, required nozzle code and quantity for confirmation. Inquire for the complete Fuji H12, H08 and H04 nozzle series, ANC changer banks, matching feeder parts and volume-discount pricing for scheduled production maintenance.