Product Parameters

The FUJI H04SF / H04S working head is a high-precision four-nozzle rotary placement solution for manufacturers running FUJI modular SMT platforms. It is designed for production environments where component diversity, placement consistency, and fast head replacement are essential to maintaining line output.

High-Precision Placement Support for Mixed-Technology SMT Production

For EMS providers, automotive electronics plants, industrial control manufacturers, and high-mix PCB assembly facilities, a placement head is not simply a replaceable machine part. It directly affects pickup stability, rotational accuracy, placement quality, and recovery time after a machine fault. The Fuji H04SF Head is built for demanding assembly tasks involving both standard surface-mount packages and larger, heavier, or more sensitive components.

Its four independently managed nozzle positions provide practical flexibility when a board requires different package types within the same production program. The head is particularly suited to IC placement, large connectors, power devices, electrolytic capacitors, and selected odd-form SMT parts. High-torque Z-axis and θ-axis servo drives help maintain controlled vertical movement and rotational positioning throughout the placement cycle.

Core Advantages and Performance Highlights

• Four-nozzle versatility: The Fuji NXT H04SF configuration supports efficient handling of varied component families, reducing the need to interrupt production for frequent head changes.
• Precision for IC and odd-form assembly: Dynamic optical vision alignment supports accurate orientation and placement of QFP, BGA, CSP, connectors, inductors, capacitors, and other demanding packages.
• Broad component capability: The Fuji H04S Head handles applications from small 0603 / 1005 chips to large 38 mm × 38 mm components, with larger sizes supported when specialized optics are used.
• Controlled placement force: Programmable placement pressure helps protect delicate ICs while providing the controlled force required for stable connector and heavier-component mounting.
• Real-time vacuum monitoring: Micro-vacuum sensor detection helps verify pickup and holding conditions before placement, supporting more dependable process control.
• Rapid line recovery: The modular locking design enables fast replacement and line reconfiguration, a practical advantage when unexpected downtime must be minimized.
• Documented calibration: Every supplied working head is strictly inspected, with CPK calibration verification and pre-shipment test evidence available on request.

Designed for FUJI NXT and AIMEX Production Platforms

This Fuji Placement Head is compatible with FUJI NXT I, NXT II, NXT III, and NXT IIIc systems, including M3, M6, M3S, and M6S modules. It also supports the AIMEX, AIMEX II, and AIMEX III series. Before ordering, buyers should confirm the installed machine generation, module arrangement, existing head configuration, and required application setup with their maintenance or process engineering team.

The H04SF / H04S platform is a strong option for factories producing boards with a wider mix of fine-pitch integrated circuits and mechanically larger parts. It can be used in consumer electronics, communications equipment, LED power products, automotive electronics, medical devices, industrial automation, and other applications where placement repeatability is important. For production teams, the value lies in using a head engineered for the intended FUJI platform rather than adapting an unsuitable configuration to a complex component mix.

Strict Calibration and Vacuum Testing Protocol

Each unit is inspected on dedicated Fuji head testing fixtures before shipment. This process is intended to verify the key operating conditions that matter during actual pick-and-place production, rather than relying only on an external visual inspection. Our test procedure includes the following checks:

1. Vacuum holding test: Each nozzle channel is checked for stable vacuum holding performance to help identify pickup-related issues before dispatch.
2. Z-axis and θ-axis movement test: Axis movement is verified for operating accuracy and repeatability, supporting stable height control and component rotation.
3. CPK precision calibration: A CPK test is completed for the inspected head. Calibration reports can be provided to the buyer before shipment.
4. Running inspection: A pre-shipment running video can be supplied so the customer can review the tested unit and confirm its condition before packing.

Customers may select either a 100% original new unit supplied in a flight case or a fully refurbished original used unit. Grade A+ refurbished heads are calibrated and tested to the same stated inspection process. This provides procurement teams with a clear choice between new-part sourcing and a cost-conscious original replacement option for planned maintenance or urgent repair work.

Protected Packaging for International Delivery

A precision SMT Placement Head must be protected against impact during transport. Every unit is packed in a dedicated aluminum flight case with custom high-density EVA foam designed to secure the head during international shipment. Official documentation or manuals are included where applicable. This packaging approach is especially useful for buyers shipping to remote factories, contract manufacturers, or service centers where replacement damage can cause additional production delays.

Fast Dispatch Backed by Practical SMT Experience

China Extension Company has specialized in SMT machines and spare parts since 2009. With 17 years of industry experience, we have supplied more than 200 SMT lines across Europe, South America, and Asia, serving thousands of electronics manufacturing factories. Our team understands that a failed head can stop an entire module and place delivery commitments at risk.

Our ready inventory includes more than 2,100 types of original new spare parts for FUJI, Panasonic, ASM, Yamaha, JUKI, and Hanwha. Alongside Fuji Working Head solutions, we supply feeders, nozzles, controllers, CPU boxes, servo drives, power supplies, harnesses, filters, belts, ball screws, and feeder storage equipment. Available stock can normally be dispatched by DHL, FedEx, or UPS within 24–48 hours, subject to real-time inventory confirmation.

Request Inventory and Test Documentation

Send your machine model, module type, current head part details, quantity requirement, and destination country to request a current quotation. Contact us for real-time availability, condition options, CPK calibration reports, vacuum test confirmation, and a pre-shipment running video for the Fuji NXT III Head solution required by your line.