Product Parameters

Detailed Product Description and Procurement Support

The Fuji H24S Head is built for electronics manufacturers that need stable, repeatable placement of micro chips at production-line speed. Its 24-station rotary turret architecture supports continuous high-speed pick-and-place operation while maintaining the controlled handling required for compact passive components, diodes, SOT devices, and small IC packages. It is a practical replacement option for qualified FUJI NXT and AIMEX production equipment where head performance directly affects output, placement consistency, and unplanned downtime.

Designed for FUJI NXT II, NXT III, NXT IIIc, related M3 and M6 modules, and AIMEX III high-speed machines, this Fuji NXT H24S assembly supports the nozzle families commonly used on these platforms. Compatibility with Fuji 2.5G and 3.7G standard nozzles, as well as micro-component nozzles, allows factories to maintain established feeder, nozzle, and program setups without changing their component handling strategy.

Core Advantages for High-Volume SMT Assembly

• 24-nozzle rotary throughput: The turret design is engineered for ultra-high-speed operation, with a rated output of up to 35,000–37,500 CPH per module under standard test conditions.
• Micro-chip placement capability: Supports fine-pitch handling from 0201 (008004 inch) and 03015 through 0402, 0603, and 1005 chip components, helping manufacturers serve dense PCB designs.
• Dynamic optical alignment: Simultaneous optical vision alignment supports reliable component recognition and positioning during rapid placement cycles.
• Independent servo response: High-response Z-axis and θ-axis servo control is designed to support accurate pickup, rotation, and placement movement.
• Real-time vacuum monitoring: Micro-vacuum sensor detection helps identify pickup abnormalities and reduce the risk of component tossing during operation.
• Fast modular replacement: The quick-swap latch mechanism enables efficient head changes without machine re-teaching, reducing maintenance interruption during line recovery.
• 100% CPK-calibrated option: Refurbished Grade A+ units are fully calibrated and tested before shipment, with supporting inspection documentation available on request.

Placement Scope and Typical Applications

This Fuji 24 Nozzle Head is suited to SMT lines producing consumer electronics, communication modules, LED control boards, automotive electronics, industrial controllers, smart-home devices, and other assemblies with a high proportion of small passive parts. Its working range covers commonly used chip resistor and capacitor sizes, from ultra-small 0201 through 1005, together with small ICs up to 5.0 × 5.0 mm, SOT packages, and diodes. The specified component height range reaches up to 2.0 mm / 3.0 mm.

For production engineers, the main value is not only raw speed. A properly functioning Fuji SMT Placement Head must maintain vacuum stability, mechanical repeatability, axis response, and reliable optical alignment across long production runs. These factors are especially important where small components are placed at high density and a minor pickup or positioning issue can lead to yield loss, rework, or feeder-related troubleshooting.

Strict Calibration and Vacuum Testing Protocol

Every supplied unit is inspected on specialized Fuji head test rigs before dispatch. The verification process is intended to give procurement teams and maintenance departments clear evidence of working condition rather than relying on appearance alone. Original new units are supplied as original parts; refurbished original used units are restored, calibrated, and graded A+ according to the stated test process.

1. Vacuum holding and leak test: Each pickup circuit is checked for vacuum retention and leakage performance to verify stable component pickup conditions.
2. Axis movement repeatability test: Z-axis and θ-axis movement is evaluated to confirm controlled positioning and repeatable operation.
3. CPK precision calibration: Fully refurbished options receive 100% CPK testing and calibration. A CPK calibration report can be provided for buyer review.
4. Pre-shipment running inspection: A running video is available before shipment, allowing the buyer to review the operating condition of the head prior to release.

This testing approach is particularly useful when replacing a damaged or unstable Fuji Working Head. It helps maintenance teams confirm the condition of the replacement part before it reaches the factory, reducing uncertainty during scheduled repairs or urgent line recovery. Buyers can request available photos, test records, serial-related information where applicable, and a pre-shipment video as part of the quotation process.

Condition Selection and Protective Packaging

Choose between 100% original brand-new stock and fully refurbished original used stock. The refurbished Grade A+ option is appropriate for buyers seeking a tested, calibrated replacement while managing maintenance budgets. For both options, the product is packed in a dedicated heavy-duty aluminum flight case. Custom-cut, high-density EVA foam secures the head during transport and helps protect sensitive mechanical, optical, vacuum, and servo-related sections from impact.

The flight-case solution is not ordinary carton packaging. It is selected for international shipment of precision SMT spare parts, especially for customers ordering a Fuji NXT III Head for shutdown recovery, planned preventive maintenance, or overseas factory support. The protective case also provides a practical storage solution after delivery when a spare head must be held on site for future replacement.

Fast Dispatch and China Extension Company Strength

China Extension Company has specialized in SMT machines and spare parts since 2009. With 17 years of industry experience, we have supplied more than 200 SMT production lines across Europe, South America, and Asia, supporting thousands of electronics manufacturing factories with equipment setup, replacement parts, and production-line service requirements.

Our ready-to-ship inventory includes more than 2,100 types of original new SMT spare parts for FUJI, Panasonic, ASM, Yamaha, JUKI, and Hanwha. Alongside placement heads, our supply scope covers feeders, nozzles, controllers, CPU boxes, monitors, servo drives, power supplies, cables, ball screws, filters, belts, and feeder storage trolleys. This inventory depth helps buyers consolidate multiple maintenance items with one experienced SMT supplier.

Available stock can be dispatched worldwide within 24–48 hours by DHL, FedEx, or UPS, subject to order confirmation and destination service availability. Each H24S unit is secured in its dedicated flight case before collection, supporting safer international delivery for urgent spare-part requirements.

Request Inventory and Test Documentation

Contact us now for real-time inventory confirmation, a formal quotation, condition availability, CPK calibration reports, and pre-shipment running videos. Please provide your FUJI machine model, module type, required condition, quantity, and delivery country so our team can verify the correct Fuji H24S Placing Head option and arrange the fastest suitable shipment.